KIPCO INTERNATIONAL, INC.

           SERVING THE TUBE & PIPE INDUSTRY

 
 

 

 

 

 

 


KIPCO International, Inc. is pleased to offer the following welding system and auxiliary equipment:

 

Item 1: Welding System:

This system includes:

 

No.1 TIG Torch:                                600 Amp capacity

                                                            Electrode Ø 3.2mm – 6.4mm

                                                            Torch body and nozzle are water-cooled

 

No.2 PLASMA Torch:                       High powered 600 Amp capacity

                                                            Bulkhead construction for gas & water supply

                                                            Electrode Ø 2.5mm – 10mm

 

No.3 TIG Torch:                                600 Amp capacity

                                                            Electrode Ø 3.2mm – 6.4mm

                                                            Torch body and nozzle are water-cooled

Complete Arc Oscillation with internal cooling

 

Control System:                                 Complete operator’s panel with the following:

·        Digital voltage displays for each torch (3)

·        Potentiometers for independent welding current adjustment (3) 

·        Digital amperage displays for each torch (3)

·        Separate gas flow meters for all fuctions (6)

·        High Frequency start function

·        Line start/stop

·        Gas purge/calibration control

·        Auto/manual selector

·        Arc oscillation control:

o       Frequency

o       Amplitude

o       Position

o       Dwell

o       Stabilize/Oscillate

 

 

Hi-Frequency Cabinet:                      Three independent high power HF starters for each torch, one controlled for plasma operation.

 

Auxiliary Panel:                                 Main isolating/supply panel for welding power supplies, cooling system, control power transformers.

 

Cabling:                                              All interconnecting cables between Auxiliary panel, welding power supply controls, HF units, control panel, torches and oscillating head.

 

 

 

 

Item 2: Welding Power Supplies:

 

Specifications:                                    600 Amp output at 100% duty cycle

                                                            Digital voltmeter and ammeter

                                                            14-pin remote interface for control panel

                                                            Thermally controlled cooling fan

                                                            Thermal overload protection

 

 

Item 3: Gas mixer :

 

Specifications:                                    Type A:

Provides gas mixture as required for welding by operator selection of any of four pre-calibrated settings. (2%, 5%, 7%, 10% Hydrogen)

 

Type B:

Provides gas mixture as required for welding by operator setting mixture anywhere between 0% and 15% Hydrogen.

 

Due to the combination of TIG and PLASMA in the weld system, we recommend that two mixers be used to provide for the different requirements.

 

 

 

 

 

Item 4: Chiller:

 

Specification:                                      Refrigeration type with compressor, evaporator, and condenser.

                                                            Adjustable output temperature

                                                            Depending on customer’s power supply (volts/Hz),  two systems is available, HCV1500PR-MB or JT1000.

 

 

 

Item 5: Electrode Grinder:

 

Specification:                                      The grinder uses a diamond wheel to put a near mirror finish on the tungsten.  It automatically spins the tungsten during the grinding process to achieve a uniform shape when completed.  The feed and drive on this grinder are automatic.

This unit will grind electrodes in diameter from 1mm-4mm at angles from 15 - 90 degrees.

 

 

The user must supply the following:

·        Weldbox capable of holding the seam closed and steady, preferably using weld shoes.

·        A supply of Argon and Hydrogen at 50 psig

·        Wiring of the Auxiliary Cabinet to your power supply

·        Installation of the weld box, if required

·        Installation of torch mounting bracket

 

 

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